O&M Manuals

At start-up, it is helpful to have both the product O&M and any associated Control System or Control Valve O&Ms.

For manuals which cannot be accessed online, please contact your sales rep or AERCO for printed materials.

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Accessories
Equipment Description Starting with Serial #
AERClean  
AERClean Installation Instructions (TID-0001) For use with Low NOx Benchmarks
AERCO / ProtoNode Gateways  
ProtoNode Gateway Manual Rev 1 (with internal LEDs)
ProtoNode Gateway Manual Rev 3 (with external LEDs)
AERCO Control System (ACS)  
AERCO Control System (ACS) (GF-131)
Belimo F6...HDU  
F6…HDU Series Valve Operation For use with AERCO Benchmark Boilers
AF120-S US Actuator Operation For use with Belimo F6...HSU series valves
AMX24-MFT Actuator Operation f
GKX24-MFT Actuator Operation For use with Belimo F6...HSU series valves
GMX24-MFT Actuator Operation For use with Belimo F6...HSU series valves
Installation Instructions For use with AERCO Benchmark Boilers
BMS II Model 5R5 384  
BMS II O&M Manual (GF-124)
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
BMS Model 168  
BMS O&M Manual – GF108M Serial #329985
Boiler Valve Controller  
Boiler Valve Controller Installation & Users Manual (GF-126) PRIOR to Serial-12-840-1
Boiler Valve Controller Installation & Users Manual (GF-126)
Buffer Tanks  
Installation Instructions
Combination Control Panel  
Combination Control Panel Guide
Communications Gateway  
Communications Manual GF-122
Constant Speed Pump Kits – MLX EXT / AM Series Boiler  
Pump Kits 99127-1 to -4; 99127-6 & -7
Pump Kits 99127-5
Pump Kits 99208-1 to -7
Domestic Water Storage Tank  
Installation Instructions
Hydraulic Separator  
Refer to the Piping Diagrams shown in the Technical Documents & Specifications tab for Modulex Primary - Secondary piping
Scale Reducer  
Steam Traps  
Steam Trap Manual
Venting  
X100 – Inhibitor  
Sentinel Dosing Instructions Hydronic Loop Applications
X200 – Boiler Noise Reducer  
Sentinel Dosing Instructions Hydronic Loop Applications
X300- System Cleaner  
Sentinel Dosing Instructions Hydronic Loop Applications
X400 – System Restorer  
Sentinel Dosing Instructions Hydronic Loop Applications
X500 – Inhibited Antifreeze  
Sentinel Dosing Instructions Hydronic Loop Applications
Boilers
Equipment Description Starting with Serial #
AM Series Boiler  
AM SERIES User Manual (GF-146)
Benchmark 1.5 Low NOx Boiler  
BMK1.5LN (GF-120) Serial # G-12-2121 and UP G-11-1938 and above
BMK 1.5 LN October 2012 (GF-120)
BMK1.5LN July 2011 (GF-120) #G-11-0696
BMK1.5LN Mar 2011 (GF-120) #G-11-0098
BMK1.5LN June 2010 (GF-120) #G-10-1002
BMK1.5LN May 2009 (GF-120) Earlier Units
BMK1.5LN Dual Fuel (Feb 2013)
BMK1.5LN Dual Fuel Mar 2011 (GF-121) #G-11-0098
BMK1.5LN Dual Fuel June 2010 (GF-121) #G-10-1002
BMK1.5LN Dual Fuel Jan 2009 (GF-121) #G-08-1568
Benchmark 1500 and 2000  
(GF-142) BMK1500-2000 Installation, Operation & Maintenance Manual
BMK 1500-2000 Dual Fuel O&M (GF-144) Serial Numbers: G-14-0304 and Above G-14-0304 and Above
C-More Control Panel (GF-112) 4.22.2014
Benchmark 2.0 Low NOx Boiler  
BMK 2.0 LN October 2012 (GF-123)
BMK2.0LN Natural Gas (SN# G-11-1861 and above) # G-11-1861 and above
BMK2.0LN Natural Gas / Propane Mar 2011 (GF-123) #G-11-0100
BMK2.0LN Nat. Gas June 2010 (GF-123) #G-10-0927
BMK2.0LN Natural Gas 2008 (GF-123) #G-08-2368
BMK2.0LN Nat. Gas for Mass. only (GF-123-M) #G-08-2368
BMK2.0LN Dual Fuel (GF-127) Serial #G-11-2402 and UP G-11-2402 and UP
BMK2.0LN Dual Fuel Mar 2011 (GF-127) #G-11-0100
BMK2.0LN Dual Fuel Nov 2010 (GF-127) #G-10-0631
BMK2.0LN Nat. Gas (GF-110LN) #G-05-1393
BMK2.0LN for Mass. only (GF-110LN-M) #G-05-1393
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
Benchmark 3.0 Low NOx Boiler  
Benchmark 3.0 Dual-Fuel Series Gas Fired Low NOx Boiler System
BMK3.0LN Natural Gas July 2011 (GF-116) #G-11-0707
BMK3.0LN Natural Gas Mar 2011 (GF-116) #G-11-0002
BMK3.0LN Nat. Gas Jan 2011 (GF-116) #G-10-1473
BMK3.0LN Nat. Gas June 2010 (GF-116) #G-10-1031
BMK3.0LN Nat. Gas (GF-116) #G-09-0298
BMK3.0LN Nat. Gas for Mass. only (GF-116-M) #G-09-0298
BMK3.0LN Nat. Gas (GF-116) #G-06-1069
BMK3.0LN Dual Fuel July 2011 (GF-117) #G-11-0708
BMK3.0LN Dual Fuel Mar 2011 (GF-117) #G-11-0002
BMK3.0LN Dual Fuel Jan 2011 (GF-117) #G-10-1473
BMK3.0LN Dual Fuel June 2010 (GF-117) #G-10-1105
BMK3.0LN Dual Fuel 2009 (GF-117) #G-09-0298
BMK3.0LN Dual Fuel 2007 (GF-117) #G-07-0772
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
Benchmark 6000  
Benchmark 6000 Dual Fuel O&M (GF-141) N- 13-125 and above
C-More Control Panel (GF-112) 4.22.2014
Benchmark 6000 O&M (GF-133)
Benchmark 750  
Benchmark 750 & 1000  
BMK750 & 1000 (GF-130) G-12-1796 and Above
C-More Control Panel (GF-112) 4.22.2014
Esteem 399 Low NOx Wall Hung Boiler  
Esteem O&M Manual (GF-125)
Esteem Users Guide (GF-125U)
Esteem Boiler with EZ-Set Controller (GF-135) effective date March 1, 2014 effective date March 1, 2014
KC-1000 Boiler  
KC1000 Boiler equipped with C-More 2002 (GF-109) #G-02-536
KC1000 Boiler July 2011 (GF-109) #G-11-0695
KC1000 Boiler Mar 2011 (GF-109) #G-11-0028
KC1000 Boiler equipped with C-More version 3.04 (GF-109) #G-10-1324
KC1000 Low NOx Boiler July 2011 (GF-109LN) #G-11-0695
KC1000 Low NOx Boiler Mar 2011 (GF-109LN) #G-11-0030
KC1000 Low NOx Boiler equipped with C-More version 3.04 (GF-109LN) #G-10-1324
KC1000 Low NOx Boiler equipped with C-More 2003 (GF-109LN) #G-03-807
KC1000 Boiler equipped with Mod-Box Controller (GF-106) #G-01-026
KC1000 Boiler equipped with CCC Style Controller (GF-102) Earlier Models
KC Standard to Low NOx Convertion Instructions (SB5-03) all units
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
Modulex Boilers  
E8 Controls Guide (GF-115-C) all units
Modulex Users Guide (MUIM) all units
Modulex General Manual (GF-115) 50 psig working pressure
Modulex High Pressure Manual (GF-115H) 90 psig working pressure
Modulex EXT  
E8 Controller (and BCM) For Modulex EXT Boilers (GF-136-C)
Modulex EXT 321- 1123 User Manual (GF-143)
Modulex EXT 1530- 3060 User Manual (GF-139)
Clean Steam Generators
Equipment Description Starting with Serial #
Model #SS1B+  
Steam-to-Steam Packaged Steam Generator SG-101 SS1B+
Model #SS3CE+  
Model #WS3E+  
Controls
Equipment Description Starting with Serial #
C-More Unit Controller  
C-More Control Panel (GF-112) 4.22.2014
C-More Controls Manual (GF-112) For BMK & KC units with C-Mores prior to version 3.04
C-More Controls Manual June 2010 (GF-112) For BMK & KC units with C-More Version 3.04
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
E8 Controller  
E8 Controller (and BCM) For Modulex EXT Boilers (GF-136-C)
E8 Controls Guide (GF-115-C) all units
Electronic Controls System  
Modbus Communications Manual for ECS (AC-106)
Electronic Controls System O&M (AC-105)
Valves  
MXG-461 Series Control Valve - Manufactured by Siemens SmartPlate Heaters
Pneumatic Control Valve VA-106 CXT-P
Temperature Regulator 1" - 2" VA-109 CXT-S
Temperature Regulator 2 ½ " - 4" VA-110 CXT-S
Electronic Control Valve O&M (VA-115) CXT-E
F6…HDU Series Valve Operation For use with AERCO Benchmark Boilers
AF120-S US Actuator Operation For use with Belimo F6...HSU series valves
AMX24-MFT Actuator Operation f
GKX24-MFT Actuator Operation For use with Belimo F6...HSU series valves
GMX24-MFT Actuator Operation For use with Belimo F6...HSU series valves
Installation Instructions For use with AERCO Benchmark Boilers
Water Heaters
Equipment Description Starting with Serial #
A+ (Model #SW1A+)  
Bare "A" & "B" Steam-to-Water Heater HE-101 SW1A & SW1B
Coil & Riser Replacement Instructions all A+, B+ & B+II models
Packaged "A+" Steam-to-Water Heater HE-107 SW1A+
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
B+ (Model #SW1B+)  
Bare "A" & "B" Steam-to-Water Heater HE-101 SW1A & SW1B
Coil & Riser Replacement Instructions all A+, B+ & B+II models
Packaged "B+" Steam-to-Water Heater HE-104 SW1B+
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Double Wall - Plate and Frame Heat Exchanger  
SmartPlate O&M Manual SP-100
E+ (Model #WW3E+)  
Packaged "E+" Water-to-Water Heater HE-108 WW3E+
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Innovation 1060  
Innovation GF-128 O&M Manual (G-12-1152_and UP) INN600 – G-12-1152 and Above, INN800 – G-12-2435 and Above, INN1060 – G-13-0531 and Above, INN1350 – G-12-1638 and Above
Innovation O&M Manual- French Version (GF-128)
Innovation GF-128 O&M Manual (G-10-1350 to G-11-0563) (G-10-1350 to G-11-0563)
C-More Control Panel (GF-112) 4.22.2014
Innovation 1350  
Innovation GF-128 O&M Manual (G-12-1152_and UP) INN600 – G-12-1152 and Above, INN800 – G-12-2435 and Above, INN1060 – G-13-0531 and Above, INN1350 – G-12-1638 and Above
Innovation O&M Manual- French Version (GF-128)
Innovation GF-128 O&M Manual (G-10-1350 to G-11-0563) (G-10-1350 to G-11-0563)
C-More Control Panel (GF-112) 4.22.2014
Innovation 600  
Innovation GF-128 O&M Manual (G-12-1152_and UP) INN600 – G-12-1152 and Above, INN800 – G-12-2435 and Above, INN1060 – G-13-0531 and Above, INN1350 – G-12-1638 and Above
Innovation O&M Manual- French Version (GF-128)
Innovation GF-128 O&M Manual (G-10-1350 to G-11-0563) (G-10-1350 to G-11-0563)
C-More Control Panel (GF-112) 4.22.2014
Innovation 800  
Innovation GF-128 O&M Manual (G-12-1152_and UP) INN600 – G-12-1152 and Above, INN800 – G-12-2435 and Above, INN1060 – G-13-0531 and Above, INN1350 – G-12-1638 and Above
Innovation O&M Manual- French Version (GF-128)
Innovation GF-128 O&M Manual (G-10-1350 to G-11-0563) (G-10-1350 to G-11-0563)
C-More Control Panel (GF-112) 4.22.2014
KC-1000 Gas Fired Heater  
KC1000 Water Heater July 2011 (GF-111) #G-11-0694
KC1000 Heater Mar 2011 (GF-111) #G-11-0029
Equipped with C-More version 3.04 (GF-111) #G-10-1232
KC-1000 Heater 2002 (GF-111) #G-02-530
Equipped with C-More Controller GF-111M for Massachusetts Only #G-02-530
KC1000 Low NOx Water Heater July 2011 (GF-111LN) #G-11-0694
KC1000 Low NOx Water Heater Mar 2011 (GF-111LN) #G-11-0029
KC1000 Low NOx Water Heater Oct 2010 (GF-111LN) #G-10-1230
KC1000 Low NOx Heater 2003 (GF-111LN) #G-03-773
KC-1000 Heater w/Mod-Box Controller (GF-105) #G-01-026
KC-1000 Heater w/CCC Style Controller GF-101 Earlier Models
KC Standard to Low NOx Convertion Instructions (SB5-03) all units
Modbus Communications Manual (GF-114) C-More Software Version 2.0 +
Model #SWDW24  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
U-Tube Double-Wall Heaters w/ECS (HE-111) Shipped 11/09 & after, Refer to AC-105 for previous
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Model #SWDW45  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
U-Tube Double-Wall Heaters w/ECS (HE-111) Shipped 11/09 & after, Refer to AC-105 for previous
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Model #SWDW68  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
U-Tube Double-Wall Heaters w/ECS (HE-111) Shipped 11/09 & after, Refer to AC-105 for previous
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Model #WWDW24  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Model #WWDW45  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Model #WWDW68  
All Double-Wall Heat Exchangers (HE-106) all SWDW & WWDW models
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Diaphragm Replacement (VA-111) CXT-S Valve
Pneumatic Temperature Controller (AC-103)
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models
Single Wall - Brazed Plate Heat Exchanger  
SmartPlate O&M Manual SP-100
Water-Wizard B+II  
Coil & Riser Replacement Instructions all A+, B+ & B+II models
Adding a Communications Board to ECS (SB6-03) A+, B+, B+II, E+
Pneumatic Temperature Controller (AC-103)
Packaged WaterWizard Steam-to-Water Heater HE-110 B+II
Electronic Controls System O&M (AC-105)
ECS Retrofit Instructions (SB6-02) all SWDW, WWDW, A+, B+, B+II & E+ heater models