KC-1000 Boiler
OVERVIEW

KC-1000 Boiler

The first high-efficiency, commercial, gas-fired, hydronic boiler introduced in the US, AERCO's KC1000 natural gas and propane-fired boilers have been performance proven for more than 18 years -- longer than any similar product in the market.

It is an ideal solution for multiple boiler or combination domestic water/space heating plants, and can be equipped, or retrofit, with AERCO's low NOx burner to minimize emissions in environmentally friendly installations. Importantly, this burner package can also support dual fuel (natural gas/propane) applications.



The condensing heat exchanger design is built to withstand thermal shock and eliminates the need for boiler pumping equipment to lower the size, cost, and operating expense of components throughout the entire heating loop. The forced draft, modulating burner operates with 20:1 turndown (natural gas) to deliver up to 95% thermal efficiency while simplifying the venting system.

Click here for Efficiency Curves

Each 1 million BTU/hr. unit provides accurate temperature control to within +/-2°F and occupies only a 78"H x 22"W x 57"D footprint. Easy-to-use, advanced control software integrates with EMS systems and can be accessed remotely.

Standard Controls Package
The AERCO C-More™ Control Package supports constant set point, remote set point and/or outdoor reset schedule for individual boiler operation. Offers step-by-step diagnostic menus and status displays to help users set controls and check faults. More than 40 distinct messages, written in easy-to-understand language, convey subsystem status throughout the start-up sequence and during operation. The flash-upgradeable platform can be remotely monitored, controlled and upgraded via Modbus protocol using the RS-232 or RS-485 connection. The system provides failsafe and independent operation in the event of external building control system failures.

PRODUCT OPTIONS
Natural Gas Train - 1 million BTU/hour natural gas input with 20:1 burner turndown;

Propane Gas Train
- 1 million BTU/hour propane input with 14:1 burner turndown;

Low NOx Burner Package
- 970,000 BTU/hour natural gas input with 11:1 burner turndown offers less than 30ppm NOx (corrected). SCAQMD and TCEQ certified. This burner package can also support dual fuel (natural gas/propane) applications.
ACCESSORIES
Communications Gateway - optional accessory supports boiler or BMS integration with BACnet, LonWorks and N2 systems.

AERCO BMS II - optional multiple unit controller recommended for installations of two or more boilers to maximize operating efficiency.

Gas Supply Regulator
  • Non-lock-up regulators for gas pressure < 14" W.C.
  • Lock-up regulators for gas pressures > 14" W.C.

Secondary Low Water Cut-Off (LWCO) - where required by building code. Secondary LWCO must be installed external to boiler.

Sentinal Products - Compatible with all materials found in a hydronic loop, these chemicals offer overall protection of a heating system from sludge, scale, corrosion, and freeze conditions.
 
Belimo F6... HDU Series 2-way butterfly valves - are designed to meet the needs of HVAC and commercial application requiring bubble tight shut-off for liquids.  Typical applications include boiler isolation, chiller isolation, cooling tower isolation, change-over systems, air handler coil control, bypass and process control applications.

AERCO Condensate Neutralizer Kit- is ideal for neutralizing condensate from condensing boilers and furnaces operating on natural gas or propane. 


Literature & Performance Data
File Type View Save File Type View Save
KC Low NOx Boiler Tech Data Sheet .pdf
KC Boiler Tech Data Sheet .pdf
Pressure Drop vs. Water Flow .pdf
Sizing & Application Guidelines
File Type View Save File Type View Save
KC1000 Application Guide .pdf
Altitude De-Rating Factor .pdf
KC-1000 Gas Components and Supply Guide (GF-1030) .pdf
Electrical Power and Wiring Guide .pdf
Venting and Combustion Guide (GF-1050) .pdf
Internal Wiring            
Modbus Wiring Guidelines (GF-2080) .pdf
Product & Component Drawings
File Type View Save File Type View Save
Secondary External Low Water Cut-Off (optional) .pdf
Bill of Materials - Standard (PL-A-139) .pdf
Burner Parts & Accessories - .pdf
Bill of Materials - Low NOx (PL-A-145) .pdf
Low NOx IRI Gas Train (SD-A-660) .pdf .dwg
Pressure Relief Valve .pdf
Condensate Cup .pdf
Dimensional Drawing .pdf .dwg
Gas Trains            
Standard IRI Gas Train .pdf
Standard FM Gas Train .pdf .dwg
Low NOx FM Gas Train .pdf .dwg
Supply Gas Regulators            
Maxitrol RV-81 NPT 9” to 14”WC inlet pressure .pdf
Maxitrol RV-61 NPT 10” to 14”WC inlet pressure .pdf
Jeavons J48 1 1/2" NPT 14" to 20" WC Inlet Pressure (SD-A-629) .pdf .dwg
Jeavons J48 1 1/4" 20" WC to 1.5 PSI Inlet Pressure (SD-A-630) .pdf .dwg
Jeavons J48 1" NPT 1.5 to 2.0 PSI Inlet Pressure (SD-A-631) .pdf .dwg
3D Models            
Revit Solid 3D Model KC1000 GWB .rfa
Installation & Piping Drawings
File Type View Save File Type View Save
Installation Clearances .pdf .dwg
Standard Unit            
Single Unit Installation .pdf .dwg
Multiple Unit Installation .pdf .dwg
Low NOx Unit            
Single Unit Installation .pdf .dwg
Multiple Unit Installation .pdf .dwg
Combination Heat & DHW .pdf .dwg
Controls
File Type View Save File Type View Save
BMS System Header Sensor (included) .pdf
BMS Outdoor Air Sensor Kit (accessory) .pdf
Combination Control Panel Guide .pdf
Wiring
File Type View Save File Type View Save
Secondary External Low Water Cut-Off - Associated Wiring Diagram .pdf
Internal Wiring            
KC Wiring pg. 1 of 2 .pdf
KC Wiring pg. 2 of 2 .pdf
Specifications
File Type View Save File Type View Save
CI Format Specifications - KC1000 GWB .doc
Standard Unit            
Single Unit: Outdoor Reset .doc
Single Unit: Constant Setpoint .doc
Single Unit: Remote Input .doc
Mulitple Unit: Outdoor Reset .doc
Multiple Unit: Constant Setpoint .doc
Multiple Unit: Remote Setpoint .doc
Low NOx Unit            
Single Unit: Outdoor Reset .doc
Single Unit: Constant Setpoint .doc
Single Unit: Remote Input .doc
Multiple Unit: Outdoor Reset .doc
Multiple Unit: Constant Setpoint .doc
Multiple Unit: Remote Setpoint .doc
Certifications/Approvals
File Type View Save File Type View Save
UL Approval Letter .pdf
SCAQMD Approval Letter .pdf
TCEQ Approval Letter .pdf
MEA Number Letter .pdf
Standard Warranty
File Type View Save File Type View Save
KC Boiler Warranty .pdf

Operation & Maintenance
File Type View Save File Type View Save
KC1000 Low NOx Boiler equipped with C-More 2003 (GF-109LN) .pdf
KC1000 Boiler equipped with C-More 2002 (GF-109) .pdf
KC1000 Boiler equipped with Mod-Box Controller (GF-106) .pdf
KC1000 Boiler equipped with CCC Style Controller (GF-102) .pdf
KC1000 Boiler equipped with C-More version 3.04 (GF-109) .pdf
KC1000 Low NOx Boiler equipped with C-More version 3.04 (GF-109LN) .pdf
KC1000 Boiler Mar 2011 (GF-109) .pdf
KC1000 Low NOx Boiler Mar 2011 (GF-109LN) .pdf
KC1000 Low NOx Boiler July 2011 (GF-109LN) .pdf
KC1000 Boiler July 2011 (GF-109) .pdf
Instructions
File Type View Save File Type View Save
Modbus Communications Manual (GF-114) .pdf
KC Standard to Low NOx Convertion Instructions (SB5-03) .pdf
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