Benchmark 3.0 Low NOx Boiler
OVERVIEW

Benchmark 3.0 Low NOx Boiler

Measuring only 79" high x 28" wide x 64" deep, the BMK3.0LN fits easily through a standard size doorway and occupies a very small footprint. And it fits the most challenging projects as easily as it fits the smallest mechanical rooms.

The BMK3.0 boiler supports sealed combustion, ceiling/sidewall venting and low gas pressure applications. Ideal in low flow applications, the unit operates with a small water side pressure drop and can withstand no flow conditions without damaging the heat exchanger.

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Now, even the largest hydronic projects will be able to cost effectively leverage the fuel savings and operating reliability of a condensing, fully modulating boiler backed by a market-proven design.
Unmatched 15:1 Turndown with Low NOx Emissions
As a condensing boiler, the thermal efficiency of the BMK3.0LN increases when applied in a system that leverages cold return water temperatures. But it's the unit's unmatched 15:1 turndown that really maximizes operating efficiency and seasonal fuel savings. Click here for comprehensive efficiency curves.

From 200,000 BTU/hr. to its full fire input capacity of 3 million BTU/hr., the BMK3.0LN precisely matches fluctuating loads. This incredible range of operation minimizes boiler cycling and eliminates wasteful temperature overshoot. And the operating efficiency of the BMK3.0LN boiler actually increases as the load decreases. In simple terms, at its lowest firing rates (or BTU/hr. inputs), the unit's heat exchanger becomes greatly oversized in proportion to the load - allowing much greater thermal transfer to take place. The means that the BMK3.0LN saves the most energy during part load operations that characterize the majority of the heating season.

And the BMK3.0LN consistently delivers <30ppm NOx at all firing levels making it ideal for environmentally-friendly projects. The unit employs the same Low NOx burner design and proprietary fuel delivery system as the BMK2.0LN.
Compact, Easy-to-Apply Design
Measuring only 79" high x 28" wide x 64" deep, the BMK3.0LN fits easily through a standard size doorway and occupies a very small footprint. And it fits the most challenging projects as easily as it fits the smallest mechanical rooms.

The BMK3.0 boiler supports sealed combustion, ceiling/sidewall venting and low gas pressure applications. Ideal in low flow applications, the unit operates with a small water side pressure drop and can withstand no flow conditions without damaging the heat exchanger.

From a controls standpoint, the unit's C-More control system can be integrated directly into a facility-wide Building Automation System via Modbus and is fully compatible with AERCO's Boiler Management System II (BMS II) for multiple unit installations.
Performance-Proven Design
Best of all, the BMK3.0LN employs the same parts and technologies that have been performance proven over the past ten years as part of the Benchmark 2.0 boiler line. By rearranging interior components, we've increased the unit's capacity by a million BTU/hr. -- but we've only added 8" to the depth of the original product footprint.

The new design employs two, identical, stainless steel, heat exchangers to deliver the extra capacity. Importantly, this is the same heat exchanger design that has been available with the BMK2.0LN for nearly ten years -- same material, same design, same welding, etc. Whereas, competitive product designs often employ primary and secondary heat exchangers made of different materials to cut corners - we've doubled up on quality with the BMK3.0LN.
Standard Controls Package
The AERCO C-More™ Control Package supports constant set point, remote set point and/or outdoor reset schedule for individual boiler operation. Offers step-by-step diagnostic menus and status displays to help users set controls and check faults. More than 40 distinct messages, written in easy-to-understand language, convey subsystem status throughout the start-up sequence and during operation. The flash-upgradeable platform can be remotely monitored, controlled and upgraded via Modbus protocol using the RS-232 or RS-485 connection. The system provides failsafe and independent operation in the event of external building control system failures.
Accessories
AERCO BMS II - optional multiple unit controller recommended for installations of two or more boilers to maximize operating efficiency.

Communications Gateway - optional accessory supports boiler or BMS integration with BACnet, LonWorks and N2 systems.

AERClean Air FIlter - This system is for use on boilers drawing air directly from the boiler room; it prevents internal component damage by filtering particulates and airborne dust and debris from the combustion air intake.

Sentinal Products - Compatible with all materials found in a hydronic loop, these chemicals offer overall protection of a heating system from sludge, scale, corrosion, and freeze conditions.
 
Belimo F6... HDU Series 2-way butterfly valves - are designed to meet the needs of HVAC and commercial application requiring bubble tight shut-off for liquids.  Typical applications include boiler isolation, chiller isolation, cooling tower isolation, change-over systems, air handler coil control, bypass and process control applications.

AERCO Condensate Neutralizer Kit- is ideal for neutralizing condensate from condensing boilers and furnaces operating on natural gas or propane. 

Literature & Performance Data
File Type View Save File Type View Save
Benchmark Low NOx Family Brochure .pdf
Benchmark 3.0 Low NOx Technical Data Sheet .pdf
Benchmark 3.0 Efficiency Curves .doc
Shell Side Pressure Drop .pdf
Benchmark 3.0 Low NOx Technical Data Sheet (metric) .pdf
Controls            
C-More Tech Data Sheet .pdf
Sizing & Application Guidelines
File Type View Save File Type View Save
Benchmark Application Guide (GF-2070) .pdf
Venting & Combustion Air Guide (GF-2050) .pdf
Electrical Power Wiring Guide (GF-2060) .pdf
Gas Components & Supply Design Guide (GF-2030) .pdf
Internal Wiring            
Modbus Wiring Guidelines (GF-2080) .pdf
Product & Component Drawings
File Type View Save File Type View Save
Secondary External Low Water Cut-Off (optional) .pdf
BMK3.0LN Bill Of Materials/Parts List (PL-A-150) .pdf
Dimensional Drawing .pdf .dwg
Dual Fuel Unit with FM (AP-A-845) .pdf
Pressure Relief Valve .pdf .dwg
Condensate Trap Assembly (AP-A-814) .pdf .dwg
Benchmark 3.0 Detailed Drawing .dwg
Gas Trains            
Standard Unit with FM (AP-A-844) .pdf
Standard Unit with IRI .pdf
Dual Fuel Unit with IRI .pdf
3D Models            
Revit Solid 3D Model BMK3.0 LN Dual Fuel w/ FM Gas Train .rfa
Revit Solid 3D Model BMK3.0 LN Dual Fuel w/ IRI Gas Train .rfa
Revit Solid 3D Model BMK3.0 LN Natural Gas .rfa
Installation & Piping Drawings
File Type View Save File Type View Save
Anchor Bolt Location .pdf .dwg
Clearance for Standalone Unit Placement .pdf .dwg
Clearance for Side-by-Side Unit Placement .pdf .dwg
Combination Heating & DHW .pdf .dwg
Single Unit Installation (SD-A-870) .pdf .dwg
Multi Unit Install (SD-A-868) .pdf .dwg
Multi ZeroSide Clearance Unit Install (SD-A-869) .pdf .dwg
Standard Unit            
Multi-Units: 2 & 1 .pdf .dwg
Controls
File Type View Save File Type View Save
C-More Wiring Diagram - BAS to C-More (SD-A-659) .pdf .dwg
BMS System Header Sensor (included) .pdf
BMS Outdoor Air Sensor Kit (accessory) .pdf
Wiring
File Type View Save File Type View Save
Secondary External Low Water Cut-Off - Associated Wiring Diagram .pdf
Internal Wiring            
Standard Unit - FM Gas Train: 208/230V 3-Phase .pdf
Standard Unit - FM Gas Train: 460V 3-Phase .pdf
Standard Unit - IRI Gas Train: 208/230V 3-Phase .pdf
Standard Unit - IRI Gas Train: 460V 3-Phase .pdf
Dual Fuel Unit - FM Gas Train: 208/230V 3-Phase .pdf
Dual Fuel Unit - FM Gas Train: 460V 3-Phase .pdf
Dual Fuel Unit - IRI Gas Train: 208/230V 3-Phase .pdf
Dual Fuel Unit - IRI Gas Train: 460V 3-Phase .pdf
Specifications
File Type View Save File Type View Save
Natural Gas Specifications .doc
Dual Fuel Specifications .doc
CI Format Specifications - Nat. Gas .doc
CI Format Specifications - Duel Fuel .doc
Certifications/Approvals
File Type View Save File Type View Save
GAMA Certification - IBR Rating .pdf
MEA Number Letter .pdf
CSD-1 Compliance Letter .pdf
AHRI & IBR Certificate of Performance .pdf
UL Approval Letter .pdf
Dual Fuel UL Approval Letter .pdf
Standard Warranty
File Type View Save File Type View Save
Benchmark Warranty .pdf

Operation & Maintenance
File Type View Save File Type View Save
BMK3.0LN Dual Fuel 2009 (GF-117) .pdf
BMK3.0LN Dual Fuel 2007 (GF-117) .pdf
BMK3.0LN Nat. Gas (GF-116) .pdf
BMK3.0LN Nat. Gas (GF-116) .pdf
BMK3.0LN Nat. Gas for Mass. only (GF-116-M) .pdf
BMK3.0LN Nat. Gas June 2010 (GF-116) .pdf
BMK3.0LN Dual Fuel June 2010 (GF-117) .pdf
BMK3.0LN Nat. Gas Jan 2011 (GF-116) .pdf
BMK3.0LN Dual Fuel Jan 2011 (GF-117) .pdf
BMK3.0LN Dual Fuel Mar 2011 (GF-117) .pdf
BMK3.0LN Natural Gas Mar 2011 (GF-116) .pdf
BMK3.0LN Natural Gas July 2011 (GF-116) .pdf
BMK3.0LN Dual Fuel July 2011 (GF-117) .pdf
Instructions
File Type View Save File Type View Save
Modbus Communications Manual (GF-114) .pdf
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